快速配送、順利退貨－時尚零售智慧倉儲

「時裝和鞋類倉庫可能是管理最具挑戰性的倉庫之一。」

為什麼？因為時裝和鞋類的庫存管理本質上很複雜。

▍ 海量SKU：一件3色×5尺寸的T卹已創建15個SKU。對於一個大品牌來說，總數很容易達到數十萬。

▍ 季節性+暢銷書激增：當秋季系列到來時，夏季庫存可能仍在清空。當一款產品迅速走紅時，訂單一天之內就會激增至數萬個。

▍ 高退貨率：線上時尚的退貨率通常達到 20-30% 甚至更高。面臨的挑戰是如何快速檢查、處理退回的物品並將其放回可用庫存中。

▍ 極端訂單高峰：一次直播或大型促銷活動可以在數小時內使訂單量倍增。傳統勞動密集的倉庫根本難以跟上。

許多時尚品牌並不缺乏優質產品 - 他們的倉庫運作是他們的阻礙。

訂單激增，倉庫陷入混亂

我們與時尚電商品牌合作，在直播和大型活動期間，訂單在幾個小時內激增，工作人員匆忙尋找產品，包裝落後，錯誤增加。

客戶告訴我們：“在大促銷期間，倉庫就像一個戰場。”

▍ 訂單爆滿倉庫：直播一晚日訂單量從1萬單激增至12萬單，倉庫超負荷。

▍ 勞力密集揀貨：揀貨員推著小車穿過數萬平米的倉庫，每個訂單的揀選時間超過10分鐘。

▍ 退貨堆積如山：退回的商品未經處理而擱置了一周多，而不是返回到可用庫存中，從而浪費了寶貴的銷售機會。

▍ 庫存不準確：系統顯示有庫存，但貨架上卻找不到，導致超售率高達3.5%。

顧客的需求很簡單：每天保持高效率、輕鬆應對銷售高峰、快速處理退貨。

一個痛點，一個解決方案

我们为时装仓库设计的不仅仅是“一套自动化设备”，而是一个在无缝工作流程中连接正向履行和逆向物流的集成系统。歸結為 4 個痛點和 4 個解決方案。

痛點1 |重大活動期間訂單量激增

→ Solution: Wave Scheduling + Peak Simulation

▍ Wave Scheduling: The WMS groups orders into waves and assigns nearby inventory locations, minimizing picking routes and fulfillment time.

▍ Bestseller Pre-positioning: High-demand items are positioned and buffered in advance, ready for immediate picking when orders arrive.

▍ Peak Simulation: Before go-live, the system is stress-tested at 100,000 orders/hour to identify and resolve bottlenecks before peak sales hit.

Pain Point 2 | Labor-Intensive Picking Takes Over 10 Minutes per Order

→ Solution: Goods-to-Person + Put Wall

▍ Goods-to-Person: Bin robots automatically deliver the right items directly to picking stations. Instead of walking across the warehouse, operators can complete each order within minutes.

▍ Put Wall: Dozens of orders can be sorted simultaneously, with a dedicated slot for each order. Pick and sort in one flow, reducing mis-shipments and missing items.

▍ Higher Efficiency: Overall picking efficiency improves by approximately 300%, while picking travel distance is reduced by 40%.

Pain Point 3 | Returns Pile Up and Stay Off the Shelves for Days

→ Solution: Dedicated Reverse Logistics — Same-Day Inspection & Sorting

▍ Dedicated Returns Flow: Returns move through a separate reverse logistics process, with inspection and sorting completed the same day.

▍ Resellable Items Back in Stock Within 48 Hours: Sellable returns quickly re-enter forward inventory and become available for fulfillment again.

▍ Unsellable Items Separated Immediately: Damaged or non-resellable products are routed for disposal or label removal without occupying active inventory space.

▍ Turn Returns into Recoverable Value: Instead of remaining a cost center, returns become a value recovery point, bringing sellable inventory back into circulation before peak season.

Pain Point 4 | The System Shows Stock, but It Can’t Be Found in the Warehouse

→ Solution: Real-Time WMS Inventory Sync + Picking Error Prevention

▍ Real-Time Inventory Accuracy: WMS links every item to its storage location, with barcode verification throughout receiving, putaway, and picking—keeping physical and system inventory continuously aligned.

▍ Picking Verification: Barcodes and quantities are verified during picking, catching errors before shipment and reducing the overselling rate from 3.5% to just 0.1%.

▍ One Connected Data Flow: WMS synchronizes inventory with ERP and e-commerce platforms in real time, providing accurate stock visibility across every sales channel.

A smart warehouse isn’t about installing more equipment. It’s about making sure every solution addresses a real pain point—and works seamlessly as one system.

Peak Sales, Without the Chaos.

After the system went live, the results speak for themselves.

The customer said, “We used to hire 100 temporary workers before every major campaign. Now, the warehouse handles the workload itself.”

Why STORIN? The Same Four-Step Approach.

A fashion warehouse may look completely different from an automotive parts warehouse, but our approach remains the same: understand the operation first, then build the right solution around it.

1. Scenario Understanding: Analyze SKUs, return rates, and peak-order patterns before designing the solution.

2. Solution Configuration: Combine bin robots, put walls, sorting lines, and dedicated returns areas based on the actual product and operational flow.

3. Pre-integration & Simulation: Integrate and test the system in advance, simulating peak campaign volumes before deployment.

4. Local Delivery & On-site Support: Support the go-live locally and stay on-site through real peak campaigns until the operation runs smoothly and reliably.

Our job is to keep your system running at its best — even on your busiest day!

💡 Fashion Warehouse Feasibility Assessment

Get a clear view of your SKUs, returns, peak-order demands, and system requirements — all in one assessment.

STORIN·智慧倉儲系統整合商。

Making smart warehouse transformation and global expansion simpler.