項目背景
3,300 ㎡ 儲存空間
輸送線運行能力
快取記憶體架操作能力
採摘精確度
專案痛點
Low Storage Efficiency for Large-Dimensional Materials: The large size of sheet and profile products leads to low storage density and inefficient warehouse space utilization due to traditional stacking methods.
Complex Multi-Variety Management: The large number of SKUs, with varying shapes, makes manual management difficult and prone to errors.
Frequent Small-Volume Outbound Requests: Traditional picking methods are inefficient and struggle to respond quickly to frequent small-volume outbound requests.
High Labor Intensity: Manual handling and warehousing of large, heavy materials are labor-intensive and pose safety hazards.
Lagging Information Management: Lack of effective integration with the company's existing systems leads to poor data flow and hinders lean management.
解決方案
We tailored and deployed a high-speed, high-precision automated warehousing solution for this profile manufacturer. The core of the solution utilizes advanced intelligent grasping and handling technology, namely the “aerial sorting intelligent warehouse” concept:
High-Performance Robot System: Utilizing an intelligent robot system with superior motion performance ensures precise grasping and handling of large profiles and sheets.
Large-Scale SKU Management: The system can efficiently manage up to 3000 SKUs, easily handling the complex needs of diverse materials.
Standardized Pallets and High-Density Stacking: A single type of pallet (1.2m x 2m) facilitates standardized operations; stacking depth reaches up to 7 layers, significantly improving vertical storage density.
Extremely High Efficiency Operation: Average cycle time: only 1.5 minutes; Single pallet processing speed: 12.8 seconds/pallet; Average pallet weight: capable of handling 1 ton of heavy materials.
Intelligent Scheduling and Sorting System: Integrates intelligent scheduling and sorting systems to achieve classified and zoned stacking management of sheet metal and profiles.
客戶價值
Rapid Project Delivery and Quick Production: Projects can be completed within one month. Thanks to the simple installation and centralized, rapid power-on capabilities of Jinshi Space’s logistics robots, as well as the highly standardized software functions and the advantage of no installation items in the warehouse area, continuous improvement is achieved during deployment, significantly shortening the production time.
Intelligent Integration and Real-Time Data Interconnection: The intelligent scheduling and sorting systems can seamlessly integrate with the customer’s existing ERP system, achieving complete data synchronization and real-time interconnection, greatly improving the level of information management.
Multi-Warehouse Utilization and Significantly Increased Storage Density: The “Aerial Sorting Intelligent Warehouse” can merge multiple warehouses by extending the warehouse area length, increasing its utilization value. Through innovative methods such as high-precision stacking, eliminating forklift aisles, and increasing storage height, the storage area was reduced to one-third of the original while maintaining the same storage capacity. This is equivalent to a three-fold increase in storage density, significantly optimizing space utilization.
Significantly improved bulk inbound and bulk outbound efficiency: Classified and zoned management of sheet metal and profile warehouses was achieved, effectively improving the efficiency of bulk inbound operations and the response speed of bulk outbound operations.