項目背景
3,300 ㎡ 儲存空間
輸送線運行能力
快取記憶體架操作能力
採摘精確度
專案痛點
Mismatch between Production Cycle Time and Manual Efficiency: Traditional manual operations cannot meet the continuous and high-cycle requirements of tire production lines, affecting overall production efficiency.
High-Intensity and High-Risk Material Handling: Tires are large and heavy, making manual handling labor-intensive and prone to workplace injuries.
Low Warehouse Space Utilization: Traditional stacking methods are limited by manual operation, resulting in limited storage height and density, leading to low warehouse space utilization.
Information Traceability and Quality Management: The lack of refined information traceability in production and logistics hinders comprehensive monitoring and management of product quality.
Low Loading and Unloading Efficiency: Reliance on manual labor and traditional equipment for loading and unloading is time-consuming, impacting logistics turnover speed.
解決方案
We deployed a high-speed, high-precision automated production and warehousing solution for this tire company, utilizing advanced intelligent gripping and handling technology at its core:
High-Performance Robot System: Employing robots with superior motion performance ensures smooth operation at all stages of production:
X-axis speed: 80m/min; Z-axis speed: 50m/min; Y-axis speed: 50m/min
Ultimate Positioning Accuracy: Achieving a positioning accuracy of ±3mm ensures precise gripping and placement of tires.
Powerful Gripping Capacity: Maximum gripping weight up to 660kg, easily handling the handling needs of various tire products.
Full-Process Information Traceability: The solution ensures traceability of information at every stage from tire embryo to finished product shipment, providing a solid guarantee for quality management.
客戶價值
Revolutionary Improvement in Loading and Unloading Efficiency: Single pick-up and drop takes only 30 seconds, and full truck loading and unloading can be completed within 9 minutes, significantly shortening logistics turnaround time and improving supply chain responsiveness.
Significant Increase in Storage Capacity: Through innovative methods such as high-precision stacking and increased storage height, warehouse storage capacity has increased by 6 times, significantly optimizing space utilization and reducing warehousing costs.
Intelligent Palletizing and Rapid Outbound Shipping: Combining advanced stacking algorithms, the system can automatically stack tires and place them on the outbound line, seamlessly connecting to the loading stage for fast and efficient shipment.
Full-Scale Unmanned Production Process: The entire process, from tire embryo to finished product loading, is unmanned, significantly reducing labor costs and labor intensity.
Enhanced Quality Management and Risk Control: Full-process information traceability greatly improves product quality control and reduces operational risks in production and logistics.