某知名汽車組裝零件 KLT 倉庫

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項目背景

專案背景
 
       
With the rapid development of the automotive industry, a well-known automotive parts manufacturer has raised higher requirements for automation and intelligence in its KLT warehouse at its Chengdu base. To create a smart warehouse and improve overall operational efficiency, the company urgently needs to upgrade its automation system and optimize the stacking of small items. This aims to improve warehouse space utilization, streamline personnel operations, and effectively reduce safety risks during on-site operations, thereby driving a comprehensive upgrade of intelligent logistics at the Chengdu base.
43966 個人

3,300 ㎡ 儲存空間

100 箱/小時

輸送線運行能力

600 箱/小時

快取記憶體架操作能力

99.9 %

採摘精確度

專案痛點

High-Intensity Manual Operations: The warehouse relies heavily on manual operation and identification, leading to an increasingly heavy workload.

Labor Intensity and Duration: Employees work long hours, resulting in high labor intensity and impacting their health and motivation.

Insufficient Operational Accuracy: Manual operation is prone to errors, leading to low accuracy in outbound operations and affecting supply chain efficiency.

Human Resource Challenges: Traditional operating models result in recruitment difficulties and insufficient staff stability.

解決方案

Intelligent Robot Deployment: Deploy 31 A42T robots to achieve intelligent material handling and retrieval. High-efficiency workstation configuration: Equipped with 2 HaiPort workstations, 6 buffer rack workstations, and 2 conveyor line workstations, comprehensively optimizing inbound, outbound, and buffering processes.

High-density storage design: Utilizes 7900mm high racks, significantly enhancing the warehouse’s three-dimensional storage capacity.

Multi-size bin compatibility: The system supports various KLT bin sizes, including:

800mm(L) x 600mm(W) x 280mm(H)

600mm(L) x 400mm(W) x 280mm(H)

400mm(L) x 300mm(W) x 280mm(H)

300mm(L) x 200mm(W) x 280mm(H)

客戶價值

Leap in storage capacity: Achieves an impressive 43,966 storage locations within a 3,300㎡ warehouse area, significantly improving space utilization.

Operational Efficiency and Accuracy: Accuracy rate exceeds 99.99%, significantly improving overall work efficiency and effectively avoiding human error.

Inbound Efficiency Innovation: The conveyor line’s inbound workstation achieves a maximum processing speed of 100 boxes per hour.

The rapid inbound workstation can easily meet the processing needs of 600 boxes per hour, greatly accelerating material turnover.

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