プロジェクトの背景
3,300㎡の収納スペース
コンベアライン稼働能力
キャッシュ・シェルフの操作機能
ピッキング精度
プロジェクトの問題点
Efficiency Bottleneck: Traditional manual warehousing operations and production line handling are inefficient, affecting production cycle time.
Insufficient Space Utilization: The raw material warehouse does not fully utilize space, limiting storage capacity.
Delayed Material Supply to Production Line: Manual production line handling is labor-intensive and error-prone, leading to production line waiting times or untimely material supply.
ソリューション
Automatic Storage Unit (AS/RS) Bin Specifications: 470mm x 360mm x 150mm
Line-Side Handling Bin Specifications: 470mm x 360mm x 150mm, 210mm x 315mm x 130mm (Robot docking at the 315mm side)
High-Density Storage Architecture: Utilizes 15/14/13-layer shelving to maximize vertical space utilization.
Massive Storage Capacity: Provides over 14,000 bin locations, significantly increasing storage capacity.
Efficient Workstation: Equipped with one conveyor workstation to optimize human-robot collaboration and material flow.
Intelligent Robot Cluster: 6 line-side SLAM ACR robots (2200mm height) for precise line-side delivery.
7 AS/RS ACR robots (4260mm height, 2 with labels, 5 without labels) to handle different types of bins.
Power Supply Guarantee: Equipped with 5 standard charging stations, ensuring efficient and uninterrupted robot operation.
顧客価値
Significantly Reduced Operating Costs: Automation replaces a large number of repetitive manual operations, effectively saving labor costs in the long term.
Maximized Warehouse Space Utilization: High-density three-dimensional storage combined with intelligent bin access effectively improves warehouse space efficiency.
Automated and Lean Material Supply to the Production Line: Achieves automated and timely delivery of raw materials from warehousing to the production line, reducing manual handling and error rates.
Improved Production Efficiency: Stable material supply ensures production line continuity, effectively improving overall production efficiency.