プロジェクトの背景
3,300㎡の収納スペース
コンベアライン稼働能力
キャッシュ・シェルフの操作機能
ピッキング精度
プロジェクトの問題点
High-Intensity Manual Operations: The warehouse relies heavily on manual operation and identification, leading to an increasingly heavy workload.
Labor Intensity and Duration: Employees work long hours, resulting in high labor intensity and impacting their health and motivation.
Insufficient Operational Accuracy: Manual operation is prone to errors, leading to low accuracy in outbound operations and affecting supply chain efficiency.
Human Resource Challenges: Traditional operating models result in recruitment difficulties and insufficient staff stability.
ソリューション
Intelligent Robot Deployment: Deploy 31 A42T robots to achieve intelligent material handling and retrieval. High-efficiency workstation configuration: Equipped with 2 HaiPort workstations, 6 buffer rack workstations, and 2 conveyor line workstations, comprehensively optimizing inbound, outbound, and buffering processes.
High-density storage design: Utilizes 7900mm high racks, significantly enhancing the warehouse’s three-dimensional storage capacity.
Multi-size bin compatibility: The system supports various KLT bin sizes, including:
800mm(L) x 600mm(W) x 280mm(H)
600mm(L) x 400mm(W) x 280mm(H)
400mm(L) x 300mm(W) x 280mm(H)
300mm(L) x 200mm(W) x 280mm(H)
顧客価値
Leap in storage capacity: Achieves an impressive 43,966 storage locations within a 3,300㎡ warehouse area, significantly improving space utilization.
Operational Efficiency and Accuracy: Accuracy rate exceeds 99.99%, significantly improving overall work efficiency and effectively avoiding human error.
Inbound Efficiency Innovation: The conveyor line’s inbound workstation achieves a maximum processing speed of 100 boxes per hour.
The rapid inbound workstation can easily meet the processing needs of 600 boxes per hour, greatly accelerating material turnover.