PROJECT BACKGROUND
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
Project Pain Points
Manual Picking Efficiency Bottleneck: Faced with a large sales volume, ever-increasing order demand, and stringent delivery time requirements, traditional manual picking operations can no longer meet the increasingly complex business needs and high efficiency standards.
Site Utilization Needs Improvement: Traditional warehouse layout and manual operation modes limit storage density and site space utilization.
Operational Risks and Drug Safety: Manual operation may lead to picking errors or safety hazards during handling, posing a potential threat to drug quality and delivery safety.
Solution
Shelving-to-person solution / Pallet-to-person solution
Large-scale robot cluster deployment: Investing in 100 robots and a supporting intelligent handling system to build a highly efficient and precise automated warehousing core.
Unmanned outbound operations: Innovatively enabling goods to be transported by AGVs (Automated Guided Vehicles) to the loading dock for loading, completely eliminating traditional manual forklift operations and achieving fully unmanned outbound processes.
Intelligent monitoring and assurance: Providing multiple data interfaces and visual dashboards, customers can check the operation progress and on-site operation status in real time, and remotely intervene in robot anomalies, significantly reducing operational risks and safeguarding pharmaceutical safety.
Customer Value
Significantly increased storage density: The robot operation mode reduces the wide aisles required by traditional forklifts, increasing storage space by 1/3 compared to manual forklift handling, significantly improving warehouse space utilization.
Exceptional ROI and Efficiency: Based on an outbound throughput of 1400 pallets per hour, the traditional model requires 47 workers and 47 forklifts, while using 100 robots is expected to recoup the entire investment within two years.
Setting a New Standard for Pharmaceutical RDC Warehouses: The distribution center has successfully implemented an automated and unmanned outbound storage operation model, setting a new benchmark and replicable experience for the company and the entire pharmaceutical industry in building subsequent regional distribution centers (RDCs).