PROJECT BACKGROUND
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
Project Pain Points
Low Efficiency of Traditional Lifting Operations: Manual operation of lifting equipment is inefficient and cannot meet the fast-paced requirements of the photovoltaic bracket production line.
Insufficient Informatization in Warehouse Management: The lack of refined and real-time management of raw material and finished product inventory leads to time-consuming material searches and low inventory turnover efficiency.
Safety Risks and Labor Costs: The lifting and transportation of heavy photovoltaic brackets and steel coils poses high safety risks; at the same time, labor operation costs are rising year by year.
Limited Space Utilization: Traditional stacking and lifting methods fail to fully utilize the vertical space of the warehouse, limiting storage capacity.
Solution
We tailored and deployed a solution for this factory integrating intelligent lifting and efficient management, automating the handling of key materials in photovoltaic bracket production:
Intelligent Lifting Equipment Integration: Two lifting devices in the raw material and finished product warehouses were intelligently upgraded to achieve precise positioning and automatic control.
Unified Material Management Standards:
Material Frame Types: A single standard material frame is used to improve management efficiency;
Steel Coil Specifications: Compatible with steel coils ≤ 600mm in width, meeting raw material storage requirements;
Stacking Layers: Supports up to 5 layers of stacking, maximizing vertical space utilization.
Efficient Cyclic Operation: The system achieves an average cyclic operation time of 2.2 minutes per piece, ensuring rapid material turnover.
Comprehensive Intelligent Control: Centralized intelligent control of warehouse operations is achieved through intelligent warehouse management, video surveillance, safety management, and online equipment monitoring.
Customer Value
Significantly Enhanced Raw Material Storage Capacity: The raw material warehouse is designed to store at least 260 coils of steel with a width ≤ 600mm, effectively solving the raw material storage bottleneck.
High-Density Utilization of Finished Product Storage Locations: The finished product warehouse is designed with 54 L5000 storage locations, 60 L7000 storage locations, and 54 L9000 storage locations, each capable of stacking up to 5 layers, significantly increasing the storage density and total capacity of finished products.
Dual Improvement in Production Efficiency and Informatization: The automated operation and centralized management of intelligent lifting equipment greatly improve production efficiency while comprehensively enhancing the factory’s intelligent and information-based management level.
Effectively Reduced Safety Risks: Automated operation reduces human intervention, and combined with video surveillance and safety control, effectively reducing the safety risks of heavy object lifting.