PROJECT BACKGROUND
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
Project Pain Points
Extremely Limited Space: Traditional stacking methods resulted in overcrowding in the factory, leaving almost no walking area for workers, severely restricting production efficiency and safety.
Low Efficiency of Manual Operations: Material handling and time control during the fermentation process heavily relied on manual labor, resulting in low efficiency and susceptibility to human factors, making standardization and optimization difficult.
Lack of Refined Management: The production process lacked digital management, making it difficult to accurately control fermentation time, affecting product quality and batch stability.
Solution
We deployed an innovative automated yard robot solution for this Thai feed mill, deeply integrating it into the fermentation process:
Intelligent Yard Robot Deployment: The introduction of an advanced yard robot system enables high-density stacking and precise retrieval of material bins.
Space Optimization and Efficient Utilization: By optimizing stacking strategies and path planning, the robot system completed the storage of all fermented materials using only one-third of the original space, significantly freeing up valuable factory space and creating a cleaner, more organized environment.
Precise Fermentation Time Control: The robot can precisely control the storage and retrieval time of fermented materials without manual calculation or intervention, making the entire production process simpler, more efficient, and standardized.
Process Integration and Rhythm Control: The system seamlessly integrates with subsequent drying processes, enabling precise time management at each step and providing the customer with better control over the entire production process rhythm.
Customer Value
Significantly Freed and Optimized Storage Space: The high-density stacking capability of the yard robot significantly freed up storage space, effectively solving the factory’s space constraints and greatly improving the cleanliness of the production site.
Transformative Efficiency and Simplification of Production Processes: Robots automate and precisely control the fermentation process, replacing cumbersome manual operations and making production processes simpler and more efficient than ever before.
Lean Production and Quality Improvement: The introduction of automation and digital management enhances the accuracy and traceability of the fermentation process, helping the company achieve leaner production and delivery, and improving product quality stability.
A Highlight for Factory Visits: The intelligent production lines and clean, efficient working environment make it a highlight for factory visits, enhancing the company’s image and showcasing its technological strength.