PROJECT BACKGROUND
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
Project Pain Points
Efficiency Bottleneck: Traditional manual picking methods struggled to cope with the increasing business volume, hindering order processing speed.
Rising Costs: Continuously rising labor costs put pressure on the company's profitability, necessitating technology-driven cost reduction and efficiency improvement solutions.
Technology Gap: Existing automated equipment in the market could not meet the brand's unique needs for innovative and customized warehousing solutions.
Solution
We tailored a smart integrated solution, with core systems including:
AGV Goods-to-Person Picking System: Pioneering the “goods-to-person” concept, significantly shortening picking paths.
DPS Seeding Wall System: Optimizing order sorting and consolidation efficiency.
Box-type (vertical) conveyor system: Highly efficient three-dimensional conveying, making full use of space.
High-speed sorting system with swing wheels: Enables fast and accurate sorting of goods.
Dynamic high-precision DWS system: Ensures accurate and real-time inbound and outbound data.
Customer Value
Increased efficiency, worry-free accuracy: The “goods-to-person” solution more than doubles the efficiency of a single station. Designed capacity reaches 150 lines/hour, with peak capacity up to 200 lines/hour, and picking accuracy approaching 100%.
Significant cost reduction, optimized experience: Effectively alleviates labor cost pressures.
Easy operation, health benefits: Significantly reduces employee labor intensity; operators can reduce walking by 10-15 kilometers per day (approximately 20,000-30,000 steps).
Full-process visual management: Enables efficient tracking of goods information, proper handling of special heavy goods, and comprehensive optimization of overall operational levels.