SMART WAREHOUSING UPGRADE PROJECT PLAN FOR AUTOMOBILE
MANUFACTURING ENTERPRISES
ALL INDUSTRIES
AS/RS
CHINA
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
PROJECT BACKGROUND
An automotive electronics company faced challenges with handling materials in narrow aisles at its production bases in Shanghai and Wuxi. The traditional manual operation model had reached bottlenecks in efficiency and cost, and lacked transparent data management.
Furthermore, due to the presence of other intelligent equipment on site, route management and equipment linkage were necessary. To address this, the company introduced an automated system, aiming to create an intelligent handling solution specifically designed for narrow aisle environments, thereby comprehensively improving production efficiency and management sophistication.
CUSTOMER PAIN POINTS
1. Space Utilization Bottleneck: Narrow workshop aisles constrain traditional equipment, resulting in low space utilization.
2. Labor Efficiency and Cost Pressure: Manual handling is inefficient and costly, struggling to meet production cadence.
3. Management Blind Spots and Traceability Challenges: Manual handling lacks data recording, creating opaque material status and traceability gaps.
4. System Coordination and Integration Challenges: Complex on-site equipment layouts with multiple movement paths necessitate path traffic management and equipment interlocking.
SOLUTION CONFIGURATION
This solution deploys 30 hybrid handling robots, integrated with the WCS equipment docking system and the RDS scheduling system, specifically designed for aisles as narrow as 1.2 meters.
RDS optimizes robot cluster paths and tasks, while WCS seamlessly integrates with production line equipment, achieving efficient and coordinated automated handling.
Furthermore, the system enables full traceability and visual management of material flows through real-time data collection, providing strong support for production decision-making and ensuring overall operational stability.
CUSTOMER BENEFITS
1. Efficiency Enhancement: Operational efficiency increased by over 50%, with significant growth in material turnover and handling volume.
2. Cost Optimization: Annual cost savings exceeding 6 million yuan, substantially reducing material wastage.
3. Management Upgrade: Implemented data-driven management, boosting decision-making efficiency by 40% while maintaining a clean and orderly worksite.
4. Safety and Sustainability: Work-related injury rate decreased by 99.9%, achieving “zero human-caused handling injuries.”
SERVICE
WE OFFER A VARIETY OF RAAS
SERVICE PLANS
- ALL
- AUSTRALIA
- CHINA
- JAPAN
- KOREA
- MALAYSIA
- NEW ZEALAND
- SINGAPORE
- THAILAND
- VIETNAM
Tire Warehousing Project
This project aims to create an industry-leading, end-to-end automated solution for a well-known tire manufacturer. The solution covers all key stages of tire production,
Automotive Parts Warehousing Project
A well-known automotive parts manufacturer, in order to cope with increasingly complex supply chain management and improve production efficiency, decided to comprehensively upgrade its existing semi-finished goods warehouse into a highly efficient, modern,
Intelligent Warehousing Project for a Leading Listed Auto Parts Company
We successfully planned and implemented a highly intelligent warehouse management system for a leading listed auto parts company. This project aimed to revolutionize its internal logistics system by integrating advanced automated equipment and intelligent control technology to comprehensively improve logistics efficiency, reduce operating costs, and significantly enhance overall information technology levels.
Automotive Interior Systems Company
This leading global automotive interior systems company focuses on core areas such as automotive interior and exterior trim, automotive seats, cabin electronics, and passive safety. Since actively expanding into overseas markets in 2010, the company has successfully restructured and developed into the world’s largest automotive interiors enterprise. Currently, it has over 230 factories worldwide, employing...
A Digital Automotive Factory
A well-known digital automotive factory focuses on the entire value chain operation of BMW brand vehicles in the Chinese market, covering every aspect from R&D, procurement, production to sales and after-sales service. It is committed not only to becoming a provider of sustainable premium personal mobility services but also to leading the sustainable development of...
A well-known automobile assembly parts KLT warehouse
With the rapid development of the automotive industry, a well-known automotive parts manufacturer has raised higher requirements for automation and intelligence in its KLT warehouse at its Chengdu base. To create a smart warehouse and improve overall operational efficiency,