PROJECT BACKGROUND
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
Project Pain Points
Low Warehouse Space Utilization: Existing warehouse space is not being fully utilized, limiting raw material storage capacity and scalability.
Complex SKU Management: Medical raw materials are diverse, with a large number of SKUs, making efficient and accurate classification and location difficult with traditional management methods.
Picking Efficiency Bottleneck: Manual picking is inefficient, time-consuming, and labor-intensive, making it difficult to meet the timely supply needs of the production line.
Multi-Floor Operation Challenges: Complex material flow across floors increases handling difficulty and potential efficiency losses.
Solution
Multi-robot collaborative storage and picking system: Utilizes box-type robots for high-density storage and box-level picking; stealth robots enable flexible handling across areas and floors; single-box handling robots handle precise operations for specific small items or special scenarios.
Integrated internal supply chain construction: Creates a fully automated supply chain from AGV automated handling → elevator cross-floor conveying → intelligent warehousing high-density storage and picking → CTU (potentially referring to a specific transport unit or box shuttle) precise picking → final delivery to the workshop or warehouse.
High-efficiency storage capacity: Achieves 9714 storage locations across the entire area, while supporting 360 palletized storage, significantly improving storage density and total capacity.
Customer Value
Significantly improved inbound and outbound efficiency: The system’s inbound and outbound efficiency reaches up to 120 boxes/hour, significantly accelerating the turnover of raw materials and ensuring production line continuity.
High Picking Accuracy: The picking accuracy rate reaches 99.9%, significantly reducing error rates and ensuring precise supply of raw materials.
Seamless Integration and “Lights-Out Factory”: The intelligent warehousing system achieves 100% seamless integration with existing factory facilities (including elevators, passenger/freight elevators, and lifting doors), ensuring uninterrupted automated processes due to physical barriers. This guarantees the integrity and smoothness of the entire intelligent system, laying a solid foundation for a future “lights-out factory.”
Optimized Space Utilization and Lean Management: Significantly improved warehouse space utilization and enabled refined, automated management of multi-SKU products, reducing operating costs and labor intensity.